Industrial Design
Design services by Macpower for Industrial Design Drawings. We provide customized sketches and drawings for our OEM/ODM customers, produce
mockup samples and prepare 3D images. Images and drawings are used for marketing purposes, project discussions, manuals and business proposals.
Mechanical Design
Based on over 10 years experience, our research and engineer team works closely together with the sales
department and customers for innovative and new products. Our local designer team in China is working closely together with
production and headquarter in Taiwan for efficient and quick material preparations and drawings.
Hardware Engineering
Macpower's Engineer crew consists of 2 teams, one located in China and
one in Taiwan. Research and Development for new products is
lead by the local engineer team in our headquarter. Seminars, close contact to IC manufacturer and first hand feedback from our
customers guarantees up to date information and material. We provide product research initial IC testing, customized circuit board
layout, sample production, debugging, technical support, compatibility testing
and certification.
Software Engineering
Macpower & Tytech Technology Co., Ltd. is in a unique
position as it is an OEM manufacturer as well as a software developer. This
has allowed us to become an innovator of many new products and technologies. As an example, our software team of engineers ha developed smart software solutions for data storage devices including drivers, firmware and programs for both the PC and Mac platform. We have designed embedded applications to drive digital signage and multi media players as well as created our unique data base
solution that provides customers with real time manufacturing statistics and data. We would happy to discus any new OEM projects or ideas you might have.
Debugging and Compatibility Testing
All Macpower products undergo a thorough testing on different Operation Systems, numerous Computers as well as customized Setups to confirm a stable function and good compatibility before going into production. Debugging and testing also includes electrical and durability tests, which all can be made immediately at our in-house test lab.
Certification for CE, FCC, USB etc.
Macpower products comply with the official standards. We pre-test all our devices and also offer further testing with specific devices for CE and FCC certification. Furthermore, we actively join workshops and seminars from the USB-IF as well as the 1394TA Organization. Products are tested for compatibility with other USB and Firewire devices, as well as different Operating Systems like Microsoft Windows and Macintosh OS.
Sourcing
Product and Parts Sourcing in Taiwan and China. Depending on requests from customers and manufacturing or assembly location, Macpower has numerous contacts and sources for products and parts in Taiwan, China and Japan. Most parts are sourced locally for more competitive pricing and support but we also import IC chips and parts from other countries. OEM requests for specific IC chips are welcome. Our engineers and staff are well educated, up to date with the latest information and are happy to offer unique solutions for each project.
Manufacturing
SMT/DIP mounting service by Macpower. Latest technology and brand new machines include: Surface Mounting Machine (Panasonic), High Speed Surface Mounting Machine (Panasonic), Lead-Free Reflow, Wave Solder and others. 15m DIP line after SMT completion. Professional operators follow up the SOP to process DIP procedures. Customized or standard power supplies and cables are produced and tested on site, assuring high quality and flexibility. Functionality Testing and Inspection. All bridge boards have to pass ICT testing and functionality testing before further processing and assembly. High tech tools and trained staff assure top standard, complying with testing procedures set by first tier companies such as Pioneer & Sony (Japan).
On-site repair and real-time feedback. Faulty parts and products are exchanged and repaired immediately to guarantee a minimum loss and top efficiency of the production line. Automatic feedback to Engineer Team and Purchase Department is provided for future prevention and improvements. Machines and facilities are maintained and upgraded constantly to comply with the latest standards for manufacturing and environmental protection.We are ROHS ready!
Product Assembly
Macpower's product assembly includes a 15m and three 30M assembly
line. Standard products as well as customized OEM/ODM request
are processed on three different floors. Each department has
specialized and trained staff to fulfill the high requirements
and standards set by Macpower and it's customers.
Goods are prepared according to the Standard of Packing (SOP) procedures
including FQC inspection before further processing and delivery. All shipment released by Macpower pass OQC
quality checking before delivery to forwarder or warehouse facilities. Pallets
are prepared with clear labeling and detailed paper work for custom and
forwarder.
Distribution
Macpower's warehouse facilities
in China provide a small stock for emergency orders and sample requests.
Distribution of our standard products is handled by our local distributors and
partners around the world. Branch offices and local warehouses are located in Taiwan,
Germany and USA. Distribution channels are spread over whole Europe, USA, Japan,
Australia, Taiwan, China, Korea and more. If you would like to know where you
can find us in a certain country, please contact us for further
details.
Barcode System
The barcode system is in use since August, 2004 and new since November 2008, we are also using the two dimensional QR Code.
All goods leaving Macpower are clearly labeled with the new barcode on products, packaging and carton.
For retail products, there is one small sticker
with barcode and serial number inside the enclosure and one identical sticker on each box. This can be read by any standard barcode reader capable of decoding
the barcode Code 39.
The sticker itself is about 85x20mm and is using the Barcode Code 39,
2dots, 2:1. It shows following details:
- Interface (USB, Firewire, etc.)
- Numeric serial number
- Barcode
The
barcode is generated at production of the bridge board and information such as
interface, firmware, driver, date and more is saved in the database. When the
bridge board reaches the assembly line, the barcode gets read and fed into the
system, which automatically generates the barcode stickers for the enclosure,
the box and the carton, including shipping mark.
On the outside of the carton, there are three (3)
stickers.
- Detailed Item Description (QR Code & Code 39)
- Content Barcode List (QR Code & Code 39)
- Shipping Mark
On top, there is a two dimensional QR Code that includes all the detailed information required for the warehouse system, which can be recorded with a single scan. Below that are all the details, with an additional barcode (System 39) for each individual item. For the detailed item description listing the details about the goods inside the carton, it includes information such as carton serial number,
customer's PO and part numbers, the manufacturer item number, the interface, the quantity, the
standard measurement and weight plus the assembly date when the goods were
prepared. For the content barcode list, it shows the same carton serial
number as the detailed sticker, plus all the Code 39 barcodes of the individual products
inside the carton.
Last but not least, the shipping mark for the
freight forwarder with origin, destination and quantity of the boxes. Note
the barcode system printed in small letters, this will help us to identify the
version of the barcode system used at that time.
For better warehouse management, all this information is available as XML file. Ask your sales representative for this file when you receive your goods!
